Why We Manufacture

 
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When the COVID-19 pandemic hit the United States in March, a shift from in-person to remote work swept every “non-essential” workplace practically overnight. Suddenly television news anchors were broadcasting from their homes against subdued digital backdrops. Classrooms went virtual, and students became expert “zoomers.” Museums shifted their operations to the web, and began sharing ever more content via Instagram and virtual events and tours. Novice sourdough bread enthusiasts shared their exploits on social media, while others sang the praises of a popular YouTube-based yoga teacher. Writing in the New York Times, reporter Dana Rubenstein noted that many politicians and journalists doing interviews from home were conspicuously displaying The Power Broker, Robert Caro’s massive 1974 biography of Robert Moses on their shelves, along with elegant ceramics and framed photos within view of the camera lens. (There’s even a Twitter feed that documents Power Broker sightings on TV.) It almost started to feel normal.

Of course, digital and virtual economies were vital before the pandemic, too. High school TikTok stars and Instagram influencers have real power (and make real money) these days, not as hobbyists, but as stand-up comics, singer-songwriters, and as arbiters of fashion and style. But as the experiences of brave essential workers demonstrated starkly at the pandemic’s height, digital work is limited to certain fields and certain kinds of jobs. There is no such thing as a digital emergency room doctor or EMT, or a virtual bus driver, or an online-only grocery store stocker. We live in the flesh and blood world, and we can only conduct certain aspects of our daily lives from behind a glowing screen.

 
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Like every other business, when the pandemic began, The Hudson Company had to quickly find workarounds in order to keep functioning safely. We were already doing certain things that made this transition possible: we have a website, social media feeds, we can share digital documents and images instantly, and we can communicate with clients and colleagues using video chat. But when New York State mandated that non-essential businesses close down in March, we had to close our showrooms and our Pine Plains mill. Just like companies that make fabric, tiles or lighting fixtures, there are things that simply cannot be accomplished virtually.

Take reclamation, for example: the expertise and hand skills necessary to deconstruct a barn or farmhouse are years in the making. Each old barn is unique, and our experts need to know what they’re looking at and how to deconstruct it, which is a different task every time. What kind of wood is it? How old is it? What kind of shape is it in? Then the wood comes to our mill. How should it be treated and processed? What features does our client need for a particular project? The tools and techniques required to mill and finish wood, especially to the high standards we’re known for, are not something that can be mastered overnight, nor can they be accomplished alone. Our team has years of expertise, and they work together in real time to produce the flooring and paneling we offer.

 
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New York State has started lifting some of the restrictions for non-essential businesses, but we’re still practicing social distancing, frequent handwashing and mask-wearing, and probably will continue to do so for some time. This may be our new normal. We usually hear the word “manufacture” in the context of industry, and we picture assembly lines, huge factories, and smart machines making things at high speed. But the word “manufacture” itself predates industry, and its Latin root words mean “to make” (facere) “by hand” (manus). Our digital tools, from Instagram to Zoom, have kept us connected these past few months, and we’re grateful for them. Indeed, we probably couldn’t survive without them. But if this experience has taught us anything, it’s that nothing can replace the know-how, creativity, or trained eye of a human being.

 
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Before And After: Reclaimed White Pine From A Finger Lakes Farmhouse

‘Rippings,’ scraps created during the process of milling Reclaimed White Pine planks at The Hudson Company Mill in Pine Plains, NY.

‘Rippings,’ scraps created during the process of milling Reclaimed White Pine planks at The Hudson Company Mill in Pine Plains, NY.

‘Before’ detail of raw material.

‘Before’ detail of raw material.

After being milled by The Hudson Co.

After being milled by The Hudson Co.

Reclaimed & Re-Milled For A Second Life

The photos above and below illustrate just one example of how The Hudson Company works to redirect historic building materials away from the waste stream and then uses our team of skilled craftspeople to re-mill this valuable material so that it can be put to new uses in a wide variety of applications.

White Pine From NY’s Finger Lakes

The planks shown here are antique pine boards salvaged from a historic farmhouse in the Finger Lakes district of NY in 2018. After being transported to The Hudson Company Mill in Pine Plains, NY, the planks were then sorted, graded, and de-nailed by hand before being re-milled.

And while it may have been hard to see the beauty in these old pine planks when they first arrived in Pine Plains, our team of pros has decades of experience in transforming gray, weather-beaten, and antique planks into stunning new floors.

See for yourself in the photos above and below.

Learn More

Explore our full range of quality flooring products.

Learn more about The Hudson Company’s FSC-certified Mill in Pine Plains, NY.

Learn more about our sustainable wood reclamation process.

The Hudson Company team hard at work de-nailing planks by hand.

The Hudson Company team hard at work de-nailing planks by hand.

The tools of the trade.

The tools of the trade.

The end result.

The end result.

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Go Behind The Scenes And Watch The Full Reclamation Process In Action

OUR ANNUAL CLEARANCE SALE: Aug 16-18, 2018

 

BROWSE Featured Clearance Inventory

Click HERE to see the detailed list of all clearance inventory product specs.  including product cut, milling details, grade,  dimensions, lengths, and sale prices.*

*NOTE: This master inventory list and all specs will be updated daily throughout the clearance sales event and details are subject to change.

Learn more about our FSC-certified mill in Pine Plains, NY.


 

Go Behind The Scenes

The Hudson Company Story

Go behind the scenes and see how The Hudson Company sustainably sources, mills, and finishes a wide range custom floors, high-character wood paneling products, and reclaimed timber beams. Locally owned and vertically integrated, The Hudson Company proudly provides the A&D industry with New York's finest wood floors and surfaces. 

Click any of the video stills below to view The Hudson Company video, filmed and edited by Jenner Brown, with titles by Amanda Jane Jones

After watching the behind-the-scenes video,  visit us at our FSC-Certified mill in Pine Plains, NY (Mon - Fri 8-5) for a first person visit. We would love to help you with your next design project.

It All Begins At The Source

Milling Great Floors Starts At The Source

Knowing the origin of each and every product we create allows us to pass on a meaningful narrative that our clients have come to expect. You can learn more about our sustainable sourcing practices here.

Learn More About Our FSC-Certified Mill in Pine Plains, NY.

Learn How Wood is Reclaimed and Custom Milled.

Request A Quote For Your Next Project.

Reclaiming An icon: Brooklyn's Domino Sugar Refinery

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Reclaiming An Icon

Recently, The Hudson Company was honored to be selected to custom mill 45,000 board feet of Reclaimed Heart Pine Beams and Mixed Softwood Decking salvaged from Williamsburg's historic Domino Sugar Refinery. Rich in over a century of colorful history (the factory complex was built in the 1880s and was once the largest of its kind in the world), the riverfront Domino facility was an icon of the Williamsburg skyline for more than a century. And although the refinery is now gone, much of the grand old icon of New York's industrial past is being preserved in an innovative and sustainably-minded way.

After being salvaged by Brooklyn-based developers Two Trees, the reclaimed wood from the Domino facility was transported to our Pine Plains, NY mill to be de-nailed, graded, planed, and profiled for use as park benches, furniture, and other on site décor for the buildings and park structures that will replace the old factory (exciting details and timelines for the Domino Redevelopment Project can be found here). 

Now that much of the original manufacturing facility is gone, Two Trees, along with SHoP Architects and James Corner Field Operations, have developed a vision for the future that preserves a number of relics from the historic Domino complex: including two 80-foot tall historic cranes, large cylindrical syrup cranes, and more than twenty stone columns from facility's warehouse. Along with the new luxury and affordable housing units being built on the site of the old Domino complex, the developers are executing a master plan that includes community-focused gardens, public parks, playgrounds and sports fields.

Stay tuned to www.thehudsonco.com in the coming months, where we will be sharing more about our involvement in this exciting development, including imagery and details on how the reclaimed wood from inside the Domino factory is put to use in the Domino Redevelopment Project.

In the meantime, you can learn more about Two Trees here, more about SHoP Architects here, more about James Corner Field Operations here, and see more of Paul Raphaelson's pre-demolition Domino Sugar Refinery photos here.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Join Us In Pine Plains, Aug 16-19

 
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FEATURED Clearance Inventory

Click to see the detailed list of all clearance inventory product specs. - including cut, milling details, grade,  dimensions, lengths, and prices. This master inventory  list and all specs will be updated daily throughout the clearance sales event.


I. RECLAIMED BEAMS & JOISTS

Reclaimed Decking @ $ 1.00
Reclaimed Mixed Hardwoods @ $ 2.50
Reclaimed Mixed Softwoods @ $ 2.50
Reclaimed Mixed Hardwoods @ $ 4.00
Reclaimed Oak, Original Face @ $ 4.00
Reclaimed Softwood Threshing @ $ 4.00
Reclaimed Tropical Hardwoods Wood @ $ 1.00
Reclaimed Teak @ $ 12.00

*Click to see the detailed list of beam & joist specs. - including cut, milling details, grade,  dimensions, lengths, and prices.

II. NON RECLAIMED FLOORING

Cherry @ $ 2.50
Easter White Pine @ $ 5.00
Walnut, Rough Sawn @ $ 5.00
Walnut, New Face @ $ 7.50
White Oak, Quarter Sawn 2" @ $ 5.00
White Oak, Quarter Sawn 2.25" @ $ 5.00
White Oak, Quarter Sawn 2 7/8" @ $ 5.00
White Oak, Quarter Sawn 5" @ $ 7.50
White Oak, Quarter Sawn 5" (Character Grade) @ $ 7.50
White Oak, Quarter Sawn, Fumed  6" @ $ 7.50
White Oak, Flat Sawn 3" @ $ 5.00
White Oak, Flat Sawn 4" @ $ 5.00
White Oak, Flat Sawn 7" @ $ 5.00
White Oak, Flat Sawn 8" @ $ 7.50
White Oak, Band  Sawn 3" @ $ 5.00

*Click to see the detailed list of non reclaimed flooring specs. - including cut, milling details, grade,  dimensions, lengths, and prices.

III. PRE FINISHED FLOORING

Barley (White Oak, Quarter Sawn) @ $ 7.00
Capella (White Oak, Quarter Sawn) @ $ 7.50
Princeton (Red Oak, Thermally Modified) @ $ 10.00
Reclaimed Mixed Oak, Tung Oil @ $ 7.50
Stout (Red Oak, Thermally Modified) @ $ 5.00
Tivoli @ $ 12.50
Travaux, Factory Maple @ $ 5.00
Willow @ $ 9.00

*Click to see the detailed list of pre finished flooring specs. - including cut, milling details, grade,  dimensions, lengths, and prices.

IV. RECLAIMED ENGINEERED FLOORING

Reclaimed Heart Pine 5" @ $ 7.50
Reclaimed Heart Pine 11" @ $ 7.50
Reclaimed White  Oak 3.5" (T&G) @ $ 5.00
Reclaimed White Oak 4" (T&G) @ $ 7.50
Reclaimed White Oak 4" (T&G, Micro Beveled) @ $ 7.50
Reclaimed White Oak 5/8" x 4" (T&G, Micro Beveled) @ $ 7.50
Reclaimed White Oak (T&G) 8" @ $ 5.00

*Click to see the detailed list of reclaimed engineered flooring specs. - including cut, milling details, grade,  dimensions, lengths, and prices.

V. RECLAIMED FLOORING

Reclaimed Heart Pine 3" @ $ 5.00
Reclaimed Heart Pine 3" (Heavy Character) @ $ 5.00
Reclaimed Heart Pine 4" @ $ 5.00
Reclaimed Heart Pine 5" @ $ 5.00
Reclaimed Heart Pine 5" (Heavy Character) @ $ 5.00
Reclaimed Heart Pine 5" (Vertical Grain) @ $ 7.50
Reclaimed Heart Pine 6" @ $ 7.50
Reclaimed Heart Pine 6" (Original Face) @ $ 10.00
Reclaimed Heart Pine 7" @ $ 7.50
Reclaimed Heart Pine 7/8" x 8.5" @ $ 10.00
Reclaimed Heart Pine 10" @ $ 10.00
Reclaimed Heart Pine 10" (Skip Planed) @ $ 7.50
Reclaimed Heart Pine (1" x 2.5" Decking) @ $ 2.50
Reclaimed Heart Pine (1" x 3" Decking) @ $ 2.50
Reclaimed Maple, Original Face @ $ 2.00
Reclaimed Maple, Planned @ $ 2.00
Reclaimed Mixed Oak (3.5") @ $ 5.00
Reclaimed Mixed Oak (4") @ $ 5.00
Reclaimed Mixed Oak (4.5") @ $ 5.00
Reclaimed Mixed Oak (5") @ $ 5.00
Reclaimed Mixed Oak (7/8" x 3") @ $ 10.00
Reclaimed Mixed Oak (7/8" x 4") @ $ 10.00
Reclaimed  Red Oak (4") @ $ 5.00
Reclaimed White Oak (3.5") @ $ 5.00
Reclaimed White Oak (4.5") @ $ 7.50
Reclaimed White Oak (6") @ $ 5.00
Reclaimed White Oak (5/8" x 4") @ $ 2.50

*Click to see the detailed list of reclaimed solid flooring specs. - including cut, milling details, grade,  dimensions, lengths, and prices.

VI. RECLAIMED PANELING

Brown Board @ $ 7.50
Reclaimed Grey Barn Siding @ $ 8.00
Reclaimed Mushroom Wood, Sculpted 6" (T&G) @ $ 7.50
Reclaimed Mushroom Wood, Sculpted 6" (SLR) @ $ 7.50
Reclaimed NYC Water Tank Cedar, Outside Face @ $ 2.50
Reclaimed NYC Water Tank Cedar, Inside Face @ $ 2.50
Reclaimed NYC Water Tank Redwood @ $ 5.00
Silver Pines 4" @ $ 10.00
Silver Pines 8" @ $ 10.00
Silver Pines 11" @ $ 10.00
Softwood Joists @ $ 7.50
Softwood Medley 5" @ $ 5.00
Softwood Medley 8" @ $ 5.00

*Click to see the detailed list of reclaimed paneling specs. - including cut, milling details, grade,  dimensions, lengths, and prices.