Installation In Focus: Sunnyfield Farm

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A Classic Home 8 Years In The Making

Overlooking the rolling hills of the Hudson Valley is the idyllic Sunnyfield Farm, a horse farm and traditional Georgian-style home in Millbrook, New York.

The Hudson Company was honored to play a role in the development, design, and construction of the home — a project spanning more than eight years, including a research trip to the Swedish countryside for inspiration and materials. This passion project required not only a very close client-designer relationship but also an ongoing dialogue with The Hudson Company. The result of these close partnerships is a residential installation project that features some of our most ambitious flooring details to date, including 10" Reclaimed Heart Pine flooring sourced from historic New York City townhouses; custom-milled, extra-long White Oak floor planks;  and Reclaimed Redwood specially milled for Sunnyfield’s trim work. 

Throughout the process, lead architect Cynthia Filkoff of Di Biase Filkoff Architects was attuned to her client’s high standard of quality and beauty. “We were initially asked to transform the preexisting modernist house into a traditional Tudor,” Filkoff explains, “but after living in the original house for a year, the client decided that the quality of the construction was inadequate. It made more sense to tear it down and build a new home.”

In time, the team at Di Biase Filkoff came up with a solution that would meet the client’s exacting criteria: a proper brick Georgian home with Swedish-inspired interiors connected to the magnificent land and views. In order to find the right balance of craftsmanship and aesthetic, Filkoff traveled to the client’s summer home in Fiskebäckskil, Sweden. “In Sweden, I was able to study the wood-centric, old-world architecture that the client admired so much. What I found there was an aesthetic that was rich in handcrafted details. It was inventive and playful, both inside and out. Ultimately, these were the kind of details that we worked to incorporate at Sunnyfield.”

Along with a detailed list of high-quality, sustainable material specifications, the choice of wood flooring was critical to the aesthetic and design of the home. “When it came to flooring,” Cynthia recalls, “the client was committed to creating a wood floor that reflected the antique floors of classic Swedish homes. The details had to be authentic.” From here, Di Biase Filkoff turned to The Hudson Company, who encouraged the designers to incorporate two complementary flooring types: Reclaimed Heart Pine and White Oak.

The Reclaimed Heart Pine milled for the Sunnyfield project was sourced from a row of historic townhouses on New York City’s Upper East Side and then milled to a width of 10” to reflect the flooring Filkoff had researched in Scandinavia. The White Oak flooring planks, installed in the home’s ground floor, were sourced from purpose-cut trees, hand selected from private timber stands. The trees were air-dried, kiln-dried, and custom milled to meet the architect’s designs. Along with an intricate wagon wheel pattern for Sunnyfield’s dining room, Filkoff also designated that much of the White Oak would be milled into extra-long planks that could span from the home’s front entrance all the way to the back door. At 10” wide and ranging from 10’ to 24’ in length, these extraordinarily long oak planks create a striking and unique aesthetic for the home’s ground floor. In addition, Reclaimed Redwood, sourced from decommissioned New York City rooftop water tanks, was used to outfit the home’s custom door and window frames and interior trim.

In the end, what made the Sunnyfield project such a glowing success was the sustained and passionate attention to detail by everyone involved: the client, the designers, and a wide array of talented craftspeople. Looking back, Filkoff remembers the project collaboration with special fondness. “Working with The Hudson Company exceeded our expectations on every level: from their knowledgeable insight and expertise, to their creative ideas, to their ability to source and deliver materials on time and on budget,” she says. “Throughout the project, the collaboration was exceptional. The Hudson Company enhanced the entire process. You know, I could go on and on about this project. Sunnyfield was such a labor of love.”

This installation profile originally appeared in The Hudson Company Journal, Volume 2 - click to learn more about our new print journal and catalogue.

Installation In Focus: Willow Street

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We wanted the space to be a balance of contrasts, open and airy yet respectful of the rooms expected in townhouse living; modern lines and materials, but respecting the character of the house and neighborhood; natural but polished; unique and creative, yet timeless and universal.
— Damian Zunino, Studio DB
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Transformation In Brooklyn Heights

Well known for its tree-lined streets and well-preserved antebellum townhouses, Brooklyn Heights is one of New York City’s most charming neighborhoods. At the very heart of this historic district is the 1834 brownstone on the corner of Willow and Middagh Street. Originally built in a Greek Revival Style, 15 Willow once belonged to the Franciscan Sisters of the Poor but, in 2016, was transformed into a single-family residence — a transformation that required a nuanced balance of innovation and preservation. The development and design team behind the renovation at 15 Willow Street project was Studio DB, led by the firm’s husband-and-wife principals Damian and Britt Zunino.

Damian explains how, as the team endeavored to modernize the 6,400-square-foot, five-bedroom townhouse, their goal was to create a balance of contrasts. “We wanted the space to be open and airy, yet respectful of the kind of interiors expected in townhouse living, [with] modern lines and materials that honored the historic character of both the house and the neighborhood.”

The choice of flooring was central to the architects’ goal of honoring the past while simultaneously integrating modern lines and materials. “We had a vision of how we wanted the floors to feel, so we reached out to The Hudson Company at the very beginning of the process. There was a specific walnut floor we were looking for — we wanted something that felt natural but still had a lot of character, and we knew The Hudson Company could produce this kind of flooring for us.”

Through close collaboration with the Studio DB team, The Hudson Company custom-milled 3,000 square feet of 5” Walnut plank and 1,000 square feet of 5” Herringbone plank for the project.“The new floors feel light but still raw,” Zunino says. “The finish brings a timeless, polished aesthetic to the house’s interior.”

The installation profile originally appeared in The Hudson Company Journal, Volume 2. Read more or learn how to get your physical copy of The Journal here.

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Installation In Focus: Mitchell's Lane

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Flat Sawn White Oak Floors At Mitchell's Lane Residence

Our custom Flat Sawn White Oak is milled to minimize waste and to accentuate arching, cathedral grain. This cut includes edge sap, tight knots, and grain variation. Learn more about this versatile flooring product here.

Photos above and below are from the award winning Mitchell's Lane residential installation (also known as 'Grove House'), designed by Roger Ferris + Partners. A few notes about the project design, taken from the architect's website:

This private residence was designed as an immersive yet modern natural retreat, providing connections to the surrounding landscape via planes of glass that interrupt a series of solid forms. Two of the volumes are delicately connected and sectioned off by a glass breezeway, housing the public and private living spaces of the home. A third volume stands alone, housing an artist studio on the second floor overlooking the rural landscape on which the home is set. Each of the three simple gable-shaped volumes are covered in the same natural rain screen wood material, that will gradually weather as the volumes fade into their natural surroundings.

Learn more about our Flat Sawn White Oak  here and see more from this design installation here.
 

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Event Stage For Field + Supply 2017

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The Hudson Company + Field + Supply 2017

Over the past few months, we had the pleasure of collaborating with designer Brad Ford to craft the event stage for the 4th annual Field + Supply, which took place at The Hutton Brickyards in Kingston, NY from October 6-8. 

Over the Columbus Day weekend, the Field + Supply event stage played host to a number of talented artists, including: Brooklyn Bluegrass Collective, Cricket Tell The Weather, and The Bones of JR Jones among others. You can see the full list of performers here. 

This year's stage was being built with Reclaimed Mushroom Wood paneling. Our Reclaimed Mushroom Wood paneling is sourced from the bedding bins of mushroom growing facilities in the mid-Atlantic. The material offers a caramel patina and a combination of smooth and radial kerfed faces.

Interested in stage or installation design? Click here to see our 2016 stage for Field + Supply. 

Special thanks to Cabinets by Stanley and designer Brad Ford.

Stage photos by Alex Nawrocky.

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The Hudson Company + Camp Wandawega Sneak Peak

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Reclaimed Softwood Threshing Floors at Camp Wandawega, Wisconsin

Camp Wandawega, located near Elkhorn, Wisconsin and established in 1925, is a place quiet unlike any other in America: an historic landmark, a vintage summer camp, and (among other things) a former brothel and speakeasy! Today Camp Wandawega has been lovingly preserved by its owners / innkeepers David and Tereasa, who have reinvented Camp Wandawega while simultaneously preserving it's fascinating legacy and beloved character.

The newest project at Camp Wandawega is the restoration of the property's 'Social House' which will feature Hudson Company Reclaimed Softwood Threshing Floor

A bit about Reclaimed Softwood Threshing Floors: Threshing is the agrarian process in which wheat is separated from chafe. Traditionally, farmers have used oxen and cattle to tread repeatedly over the crop to accelerate the separation. The result of this aggressive agricultural process is, that the wide mixed, softwood floor boards of the threshing room floor develop a distinct, rugged character and well-worn patina.

Below is a sneak peak of the Reclaimed Threshing Floors being installed in Camp Wandawega's Social House. More on this project to come in the near future!

More about Camp Wandawega here.

More about Reclaimed Softwood Threshing Floors here.

See our 'Designer Square Series' interview and collaboration with Camp Wandawega innkeeper and stylist extraordinaire Tereasa Surratt here

The Camp Wandawega Social House nearing completion, summer 2017.

The Camp Wandawega Social House nearing completion, summer 2017.

Reclaimed Softwood Threshing floors just after being installed at Camp Wandawega.

Reclaimed Softwood Threshing floors just after being installed at Camp Wandawega.

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Installation photos courtesy of Camp Wandawega.

Installation photos courtesy of Camp Wandawega.

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Reclaiming An icon: Brooklyn's Domino Sugar Refinery

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Domino Sugar Refinery Photos by Paul Raphaelson.

Reclaiming An Icon

Recently, The Hudson Company was honored to be selected to custom mill 45,000 board feet of Reclaimed Heart Pine Beams and Mixed Softwood Decking salvaged from Williamsburg's historic Domino Sugar Refinery. Rich in over a century of colorful history (the factory complex was built in the 1880s and was once the largest of its kind in the world), the riverfront Domino facility was an icon of the Williamsburg skyline for more than a century. And although the refinery is now gone, much of the grand old icon of New York's industrial past is being preserved in an innovative and sustainably-minded way.

After being salvaged by Brooklyn-based developers Two Trees, the reclaimed wood from the Domino facility was transported to our Pine Plains, NY mill to be de-nailed, graded, planed, and profiled for use as park benches, furniture, and other on site décor for the buildings and park structures that will replace the old factory (exciting details and timelines for the Domino Redevelopment Project can be found here). 

Now that much of the original manufacturing facility is gone, Two Trees, along with SHoP Architects and James Corner Field Operations, have developed a vision for the future that preserves a number of relics from the historic Domino complex: including two 80-foot tall historic cranes, large cylindrical syrup cranes, and more than twenty stone columns from facility's warehouse. Along with the new luxury and affordable housing units being built on the site of the old Domino complex, the developers are executing a master plan that includes community-focused gardens, public parks, playgrounds and sports fields.

Stay tuned to www.thehudsonco.com in the coming months, where we will be sharing more about our involvement in this exciting development, including imagery and details on how the reclaimed wood from inside the Domino factory is put to use in the Domino Redevelopment Project.

In the meantime, you can learn more about Two Trees here, more about SHoP Architects here, more about James Corner Field Operations here, and see more of Paul Raphaelson's pre-demolition Domino Sugar Refinery photos here.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

Domino Redevelopment renderings by Two Trees Management.

The Hudson Co. Featured on Architizer.com

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The Hudson Company on Architizer.com

Thanks to Sydney Franklin and the entire team at Architizer.com for featuring us on their site this month. Their profile of The Hudson Company - Good Wood: The Epic Journey of Reclaimed Timber Flooring is a fantastic overview of the people, products, and process that make The Hudson Company who we are.

Here's an excerpt:

"With a few exceptions, no single architectural project is entirely made of building-products sourced from the same place. It takes a village of manufacturers — all working in conjunction with architects, engineers and contractors — to compose a proper shelter for us to inhabit. Everything from the exterior cladding and the roof to the window hinges and the kitchen countertops are hand-selected from around the world and chosen for their performance and aesthetic quality. The same goes for something as seemingly simple as flooring: As an interior structural element that heavily contributes to the experiential qualities of a space, it’s imperative that architects choose the most appropriate material to go beneath our feet.

This is where wood comes in. We all know what bad wood flooring looks like, but truly great wood flooring is an instant turn-on. It’s sexy. It’s clean. It has a level of depth and texture that fake wood flooring, ceramic tiles and even concrete can’t inherently produce. It’s all-natural and cuts to our core. Each individual plank features a distinct pattern and porosity that can’t be precisely reproduced in the plank next to it."

Read the full story here. 

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The Hudson Company + FAIR for Collective Design 2017

For the 2017 Collective Design Fair, The Hudson Company was proud to collaborate with designer Brad Ford and FAIR.

For FAIR's Collective Design installation, we provided a custom milled floor made from unfinished 2 5/8" Reclaimed Oak, New Face. The flooring material was reclaimed by The Hudson Company from a Pennsylvania dairy barn and re-milled at our Pine Plains, NY mill.

About FAIR: In October 2014, Interior Designer Brad Ford organized a modern makers craft fair in upstate New York called Field + Supply. The focus was on modern, elevated craftsmanship showcasing artisans from the Hudson Valley area as well as makers who work in New York City and Brooklyn. FAIR is an extension of that concept and is now a permanent showroom at the New York Design Center.

About Collective Design: Collective Design brings together creative voices from around the world in a lively, essential discourse on modern and contemporary design and art. Based in New York City and active in the arts community throughout the year, Collective Design presents engaging conversations and educational programs to foster dialogue, encourage the exchange of ideas, and build a growing audience for collectible design and art. 

Learn more about Hudson Company Reclaimed Oak, New Face flooring.

Setting The Stage: The Hudson Company + Field & Supply 2016

In designing the stage, I was inspired by artist Donald Judd. I wanted to create a simple form that complimented the materials (White Oak) but didn’t distract from the natural surroundings.
— Designer Brad Ford
Donald Judd, Untitled sketch, 1967, Graphite on paper. (C) Judd Foundation.

Donald Judd, Untitled sketch, 1967, Graphite on paper. (C) Judd Foundation.

Donald Judd, Untitled Works in Concrete: Chinati Foundation, Marfa, Texas, 1984.

Donald Judd, Untitled Works in Concrete: Chinati Foundation, Marfa, Texas, 1984.

Finished Field + Supply stage, designed by Brad Ford and built with Hudson Company White Oak planking.

Finished Field + Supply stage, designed by Brad Ford and built with Hudson Company White Oak planking.

Setting The Stage at Field + Supply 2016

This October, The Hudson Company was proud to be a partner of Field + Supply, an event led by New York based designer Brad Ford. Over the past three years, this multi-day experience has grown to include bespoke furniture, ceramics, and textiles. And for this year's Field + Supply event, The Hudson Company partnered with Brad Ford to create a temporary stage for the weekend's lineup of musical performances.

Inspiration and Construction

According to Ford, the inspiration for the event's all wood stage actually came from sculptor Donald Judd, well known for his work in concrete, "In designing the stage, I was inspired by artist Donald Judd. I wanted to create a simple form that complimented the materials (White Oak) but didn't distract from the natural surroundings." Andrew Phillips of The Hudson Company points out that, "from a builder's perspective, Brad's design is extremely clean, uncluttered in detail, and understated. Simplicity in design is easy to conceptualize but always more difficult to execute."

When it came time to bring Ford’s design to life, the stage's structure was first built on site at The Hudson Company in Pine Plains, NY so that materials could be custom cut and fit to the stage's exact dimensions. Because the stage was going to be a relatively large, temporary structure, it had to be easy to build, assemble and dismantle in a short time. The stage's design called for The Hudson Company’s Center Cut White Oak to 'wrap' the stage surfaces completely, thus creating the solid mass that inspired Ford. Once the stage had been mocked up in Pine Plains and the cladding cut to fit, it was then disassembled, transported, and reassembled at the Field + Supply event site, Hasbrouk House in Stoneridge, NY.

A Quiet But IMpactful Statement

Looking back on the 2016 Field + Supply event, Ford is overwhelmed with the overall experience, "This year's Field + Supply was by far my favorite. The lush, open setting was idyllic, the crisp fall weather was perfect, and I think we had the best group of vendors to date. But one of this year's highlights was definitely the live music with The Hudson Company's stage serving as the backdrop. I think the stage made a quiet but impactful statement, which is a philosophy I share and admire in The Hudson Company."

From the beginning, this one-of-a-kind stage was meant to be temporary, built solely for this year's Field + Supply event. But, in fact, it looks like our little stage will live on and be used for future events at the Hasbrouck House.

Learn more about Hudson Company Center Cut White Oak wood surfaces.

Learn more about designer Brad Ford and Field & Supply.

The stage structure being mocked up at The Hudson Company Mill in Pine Plains, NY.

The stage structure being mocked up at The Hudson Company Mill in Pine Plains, NY.

Onsite stage build at Hasbrouk House, Stone Ridge, NY.

Onsite stage build at Hasbrouk House, Stone Ridge, NY.

From a builder’s point of view, Brad [Ford]’s design is extremely clean, uncluttered in detail, and understated. Simplicity in design is easy to conceptualize but always more difficult to pull-off.
— Andrew Phillips, The Hudson Company
Hudson Company Center Cut White Oak planking in detail.

Hudson Company Center Cut White Oak planking in detail.

The finished stage in action during Field + Supply 2016.

The finished stage in action during Field + Supply 2016.

Inspired By: Sustainable Development at 60 White Street, New York

Watch Giglio on White, a short film documenting the redevelopment of 60 White Street in New York.  

With this project, we are preserving history and the environment. We’re setting an example of the power that we all hold in deciding how to live.
— Veronica Mainetti
The historic floor joists inside 60 White Street.

The historic floor joists inside 60 White Street.

An Ambitious resurrection in Tribeca

Developer Veronica Mainetti of Sorgente Group of America has big dreams for the property her team is reclaiming at 60 White Street in TriBeCa.

"After unveiling these gorgeous buildings from all of the years of use and abuse," Mainetti says, "I find myself breathing with it for the first time. All of the rooms are emptied, revealing the incredible structure that it houses. This is the point of rebirth. This is where the bond really begins between the building and me. It is as if the energy is finally awakening for the first time in decades and one can truly feel the soul of these beauties."

As a fifth-generation member of the Mainetti family, Veronica Mainetti was named President of the Sorgente Group of America in 2004 and, under her stewardship, Sorgente continues to expand its US portfolio with key acquisitions in California and New York, where most of their landmark properties are located, including the iconic Flatiron Building.

With 60 White Street, Mainetti's passion is deeply personal, "The unique opportunity to preserve a piece of history is extremely rewarding and humbling for me, it is what I love most about my job. Bringing back these facades to their original state from 1869 will be an absolute honor."

Sustainable Materials, sustainable Rebirth

At 147-years-old, the cast-iron building at 60 White Street is looking better than ever thanks to a painstaking three-year, sustainable restoration. The eight-unit condo conversion reused a whopping 80% of materials salvaged from the original structure and is kitted out with the latest passive house technologies (including a brand new class of window developed specifically by Zola for the project), as well as a blue roof rainwater collection system, an air-purifying green wall in the lobby, and radiant heat throughout the residences for comfort and energy-efficiency.

“Everything from day one has been about having this building perform in a smarter way,” explains Mainetti in the trailer for a documentary she produced to chronicle 60 White’s restoration. “Passive house windows set a new energy standard with modern technology. What doesn’t come from the existing structure is locally sourced.”

In addition to its impressive material reuse rate, the building was designed with a highly insulated envelope to keep energy usage to a minimum. European window company Zola developed a new class of 3-paned, passive house-certified windows for the project that keep drafts and noise out while staying true to the structure’s 1869 facade. The sumptuous marble that lines the bathrooms, kitchens and common areas was sourced locally at Vermont Danby Marble. 

For the 60 White Street project, The Hudson Company has provided 18,000 square feet of high quality, high character Reclaimed Oak [Engineered, New Face]. Before being incorporated in the the 60 White Street project, this reclaimed wood material was redirected out of the waste stream and then custom milled at our FSC-certified mill in Pine Plains, New York. The rugged, natural textures of this Reclaimed Oak provide a rich complement to 60 White Street's salvaged brick walls, creating a warm and distinctive interior materials palette.

“The challenge is the convince others what a sustainable future really is,” says Mainetti. “With this project, we are preserving history and the environment. We’re setting an example of the power that we all hold in deciding how to live.”

Learn more about Hudson Company Reclaimed Flooring here and explore more about the 60 White Street development here.

Detail exterior shot at historic 60 White Street. 

Detail exterior shot at historic 60 White Street. 

Developer Veronica Mainetti of Sorgente Group of America at The Hudson Company Mill.

Developer Veronica Mainetti of Sorgente Group of America at The Hudson Company Mill.

Detail from the historic facade at 60 White Street.

Detail from the historic facade at 60 White Street.

*Some of the above editorial content has been sourced and repurposed from www.60white.com. All photos are still images taken from the film Giglio on White, copyright Sorgente Group of America and Two Penguins.